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Improvement of Tool Life through LEB Treatment for Automobile Manufacturing

Improvement of Tool Life through LEB Treatment for Automobile Manufacturing

A new surface treatment technology to improve the lifespan of cutting tools and blades.

In the automotive manufacturing industry, the performance and lifespan of cutting tools are crucial for maintaining the precision of parts and improving production efficiency. Particularly in the processing of complex-shaped parts and mass production, tool wear and degradation can affect machining accuracy, potentially leading to production line stoppages and increased costs. Therefore, extending tool life and maintaining stable processing quality are ongoing challenges. Our LEB treatment addresses these issues by modifying the surface structure of tools, achieving both extended tool life and improved machining accuracy. 【Application Scenarios】 - Cutting processing of automotive parts - Extending the lifespan of mold components - Coated cutting tools - Various tools without size restrictions 【Benefits of Implementation】 - Extended tool life (expectations of over twice the lifespan) - Improved surface roughness - Reduced hassle of tool replacement - Significant reduction in tool costs

  • Company：LSI
  • Price：Other
  • Other cutting tools
  • Improved lifespan

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Improvement of Tool Life through LEB Treatment for Mold Manufacturing

Improvement of Tool Life through LEB Treatment for Mold Manufacturing

Innovative surface treatment technology that solves the challenges of mold manufacturing.

In the mold manufacturing industry, there is a constant demand for longer mold lifespans and the accompanying improvement in productivity. Particularly for mold components that require complex shapes and precise machining, the shortening of tool life due to wear and damage can lead to increased production costs and delays in delivery. In response to these challenges, our company proposes surface modification through LEB treatment. LEB treatment applies high voltage to cutting tools and mold components, achieving improved surface hardness and internal stress relief, thereby contributing to the extension of tool life. 【Application Scenarios】 - Extension of cutting tool life - Improved wear resistance of mold components - Application to coated tools and molds - Processing without size limitations 【Effects of Implementation】 - Extension of tool life (expectations of more than double) - Improvement of surface roughness - Reduction in the hassle of tool replacement - Significant reduction in tool costs

  • Company：LSI
  • Price：Other
  • Other cutting tools
  • Improved lifespan

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Improvement of Tool Life through LEB Treatment for Aerospace Applications

Improvement of Tool Life through LEB Treatment for Aerospace Applications

Surface treatment technology that improves tool life to meet the demands of the aerospace field.

In the aerospace field, high precision and reliability in machining are required, and the cutting tools and blades used must have high durability and long life. In particular, when machining special alloys and composite materials, tool wear directly affects machining accuracy, and frequent replacements can lead to decreased productivity and increased costs. LEB treatment applies high voltage at room temperature and pressure to modify the structure of the metal surface, resulting in increased hardness at the cutting tool's tip and improved internal stress, contributing to extended tool life. This meets the stringent machining requirements in the aerospace sector and supports stable productivity. 【Application Scenarios】 - Precision machining of aerospace components - Cutting of special alloys and composite materials - Application to tools requiring long life 【Effects of Implementation】 - Extension of tool life (expectations of more than double) - Maintenance and improvement of machining accuracy - Increased productivity through reduced tool replacement frequency - Reduction in tool costs

  • Company：LSI
  • Price：Other
  • Other cutting tools
  • Improved lifespan

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Improvement of Tool Life through LEB Processing for the Robot Industry

Improvement of Tool Life through LEB Processing for the Robot Industry

New technology to extend the lifespan of cutting tools to improve robot operating rates.

In the robotics industry, stable operation on automated production lines is essential. In particular, cutting tools are responsible for precision machining, and their lifespan directly affects production efficiency and costs. Tool wear and damage can lead to unexpected line stoppages and decreased productivity. Therefore, extending tool life is a crucial challenge for maintaining the operational rate of robotic systems and improving productivity. Our LEB treatment contributes to addressing these challenges by extending tool life. ## Application Scenarios * Use of cutting tools in automated machining lines with robots * Measures against tool wear in precision parts machining * Stable operation of production lines and reduction of downtime * Labor savings through reduced tool replacement frequency ## Effects of Implementation * Increased machining numbers due to extended tool life * Reduction in the hassle and costs of tool replacement * Improved operational rate of production lines * Maintenance and enhancement of machining accuracy

  • Company：LSI
  • Price：Other
  • Other cutting tools
  • Improved lifespan

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Improvement of Tool Life through LEB Treatment for Medical Devices

Improvement of Tool Life through LEB Treatment for Medical Devices

Improve the lifespan of cutting tools in medical device manufacturing and support hygiene.

In the medical device industry, hygiene management during the manufacturing process is extremely important to ensure product quality and safety. Particularly in the manufacturing of medical device components that require precise machining, maintaining the accuracy and longevity of the tools used is essential for suppressing machining defects and reducing contamination risks. Tool wear and deterioration can lead to a decrease in machining accuracy, which may ultimately affect product reliability. Our LEB treatment contributes to solving these challenges by modifying the surface structure of cutting tools to extend their lifespan. 【Application Scenarios】 - Precision machining of medical device components - Maintenance of tools that are easy to sterilize and clean - Reduction of contamination risks 【Benefits of Implementation】 - Reduced frequency of tool replacement due to extended tool life - Decreased defect rates due to stabilized machining accuracy - Reduction in manufacturing costs - Support for maintaining a hygienic manufacturing environment

  • Company：LSI
  • Price：Other
  • Other cutting tools
  • Improved lifespan

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